For adults and kids! This digital templates include easy guides for making Scout trooper Helmet with EVA foam. Be sure to follow the foam build video for the full step-by-step process. The templates are designed to cut 6–10 mm thick EVA foam (8 mm recommended) to create each part of the helmet. This is an original design inspired by the Star Wars movies. The templates are provided as PDF files formatted for Letter paper at 100% scale for adults. For smaller head sizes (kids), check the scaling table to print at the appropriate percentage. Use Adobe Reader to open the files and select the correct paper size in the print settings. If you are printing on A4 paper, use the “Actual Size” option in Adobe Acrobat so the pages print correctly at the intended scale. Before printing the full set, check the print scale with a ruler on the first page to ensure the size is accurate. At the end of this document, you will also find a list of required materials and additional details for building the helmet.
Templates include all helmet with these parts: Head Back Front Supports Visor Support Visor Eyes Face Lenses Chin Cup Head Pad 3D printed details Recommendations (read first)
For the helmet, you will need the following basic materials and tools: · 1.5 square meters (1 m = 39.37 inches) of 6 mm or 8 mm EVA foam (8 mm recommended) · 0.5 square meters of 3 mm or 5 mm EVA foam (5 mm recommended) · Contact cement and optionally a hot glue gun · Foam cutters or a utility knife, and scissors (optional but helpful) · A heat gun or a powerful hair dryer as an alternative · Paper tape · A marker to trace the templates onto the foam · 2 Screws and 2 nuts (optional 3D print)
Note: recommended foam density between 60 to 80 (30kg to 50kg in kg by m3) to get the same result.
Important Notes: · This product is a digital download only. · No physical item will be shipped. · Materials required to build the costume are not included. · The files will be available for download after purchase.
